ALTIC HR 800 SB

ALTIC HR 800 SB is a cutting-edge organic-inorganic hybrid binder developed for industrial-grade heat resistant applications. This advanced binder formulation enables the creation of coatings that can endure temperatures up to 800°C, making it ideal for industries exposed to extreme thermal environments. Engineered with precision, ALTIC HR 800 SB offers exceptional adhesion, thermal stability, and corrosion resistance, making it one of the most reliable solutions for protecting metallic structures and components operating in high-temperature zones.

Product Overview

ALTIC HR 800 SB is a single-component binder system designed to simplify application without compromising performance. Its unique hybrid structure combines the flexibility of organic polymers with the thermal stability of inorganic compounds, providing a coating solution that maintains integrity under fluctuating temperature conditions.

With a low viscosity formulation, the binder allows paints to be sprayed directly onto metal substrates without preheating, ensuring easy application and uniform coverage. Once cured, coatings formulated with ALTIC HR 800 SB exhibit excellent mechanical strength, smooth finish, and resistance to oxidation and scaling even after prolonged thermal exposure.

Key Features and Advantages

• Exceptional Heat Resistance:
  Capable of withstanding continuous exposure up to 800°C, making it ideal for extreme industrial conditions.

• Corrosion and Oxidation Resistance:
  Provides superior protection against environmental corrosion and oxidation, even in humid or chemically aggressive atmospheres.

• Excellent Adhesion:
  Ensures strong bonding to metal substrates such as steel, iron, and alloys, reducing the risk of peeling or flaking under heat stress.

• Low Thermal Expansion:
  The hybrid binder minimizes thermal expansion and contraction, thereby enhancing coating stability under fluctuating temperature cycles.

• Ease of Application:
  The formulated paint can be sprayed, brushed, or roller-applied without requiring preheating of the substrate.

• Fast Drying and Room Temperature Curing:
  Offers touch-dry performance within 30 minutes, with full curing achievable either at room temperature or through accelerated heat curing.

• Single Component System:
  Simplifies storage and handling while maintaining high performance consistency.

Applications

ALTIC HR 800 SB-based coatings are extensively used in environments requiring long-term heat and corrosion protection. Typical applications include:

• Exhaust Silencers and Flues:
  Protects metal surfaces from continuous thermal exposure and exhaust gases.

• Chimney Stacks and Heater Baffles:
  Enhances resistance to heat, corrosion, and flue gas attack.

• Fire Hole Doors:
  Provides thermal insulation and prevents oxidation under extreme heat.

• Internal Combustion Engine Components:
  Suitable for cylinder heads and manifolds exposed to high operating temperatures.

• Pipelines Carrying Hot Liquids:
  Protects against internal and external corrosion due to heat and fluid dynamics.

• Industrial Furnaces and Boilers:
  Ideal for surfaces in contact with open flames or high radiant heat.

These applications demonstrate the versatility of ALTIC HR 800 SB across thermal power plants, chemical industries, refineries, automotive exhaust systems, and metal fabrication sectors.

Technical Specifications

Note: Ash content measured at 800°C for 1 hour.

Application Guidelines

1. Surface Preparation:
   Ensure the substrate is completely rust-free, clean, and dry before application. Any oil, dust, or contaminants can affect adhesion and coating performance.

2. Mixing and Pigment Dispersion:

   • HR pigments can be directly dispersed into ALTIC HR 800 SB using a high-speed disperser.

   • For non-HR pigments, disperse in solvent first, then add the binder last.

3. Application Method:
   Can be applied by brush, roller, or spray method. Spray application is recommended for the best finish and uniform thickness.

4. Curing Process:

   • Touch dry in 30 minutes at room temperature.

   • Full curing:

     • Option 1: 3–4 days at room temperature.

     • Option 2: 4 hours at room temperature + 1 hour at 200°C.

     • Option 3: 48 hours at ambient temperature.

5. Storage Conditions:
   Store in a dry, well-ventilated area, away from moisture.
   Avoid prolonged exposure to air or humidity to prevent gelling.
   Always keep in airtight metal containers.

6. Packaging:
   Available in 20 kg epoxy-coated metal composite non-returnable carboys.

Handling and Safety

• Handle with appropriate protective equipment including gloves and goggles.
• Avoid direct contact with skin and eyes.
• Ensure adequate ventilation during application.
• Dispose of materials responsibly according to local environmental regulations.

Performance and Reliability

ALTIC HR 800 SB has been extensively tested to deliver consistent quality and performance in extreme conditions. Its thermal endurance and anti-corrosive behavior make it a preferred binder for industrial and automotive coating applications where durability is crucial. The hybrid chemistry not only enhances high-temperature stability but also prevents cracking or scaling, even after repeated heat cycles.

Disclaimer

The above information is provided in good faith based on laboratory data and experience. However, users must test the product for suitability in their specific applications. ALTIC Paint ensures consistent product quality but is not liable for application results beyond its control.