ALTIC Anticorrosive Epoxy Coating for Exposed Steel

ALTIC Anticorrosive Epoxy Coating, manufactured by UGAM Technology, is a specialized two-component epoxy system formulated for maximum corrosion resistance and long-term surface protection. Designed to withstand the toughest environmental conditions, this coating ensures superior adhesion, mechanical strength, and weather durability on steel and concrete substrates.

Developed for industrial applications, ALTIC Anticorrosive EP is widely used in bridges, flyovers, marine installations, heavy structures, and chemical plants where traditional coatings fail to perform. This product exemplifies ALTIC Paint’s commitment to advanced surface protection and innovation in industrial coatings.

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Technical Specifications

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Product Overview

ALTIC Anticorrosive Epoxy Coating is engineered to protect exposed steel structures and concrete surfaces from environmental degradation. The formulation incorporates a blend of high-quality epoxy resins, corrosion inhibitors, and UV-stabilizing pigments that provide exceptional performance under harsh industrial, coastal, and marine environments.

This product not only acts as a barrier coating but also forms a chemically resistant matrix that prevents penetration of moisture, oxygen, and industrial pollutants, which are the primary causes of corrosion.

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Applications

ALTIC Anticorrosive EP is ideal for use in:

• Bridges and flyovers
• Steel structures exposed to saline or humid environments
• Industrial plants and offshore platforms
• Concrete surfaces near water bodies or in rainfall-prone areas
• Multi-storey buildings requiring long-lasting exterior protection

One of the most notable references is Ford Industries Ltd., Chennai, where ALTIC Anticorrosive EP was applied in 2009 to resolve heavy rusting issues caused by a saline environment. The coating has maintained performance for over a decade without any signs of corrosion, demonstrating exceptional field durability. Following this success, Ford’s new Sanand plant also adopted the same coating in 2014.

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Features and Benefits

1. Outstanding Corrosion Resistance:
   Forms a tough, impervious barrier against oxygen and moisture, preventing metal oxidation.

2. High UV Stability:
   Resists sunlight degradation, preventing color fading and chalking.

3. Chemical and Solvent Resistance:
   Offers protection against petroleum hydrocarbons, acids, and industrial chemicals.

4. Heat Resistance:
   Withstands temperatures up to 140°C, suitable for heat-exposed applications.

5. Excellent Adhesion and Flexibility:
   Ensures film integrity under mechanical stress, expansion, or vibration.

6. Long-Term Durability:
   Provides over 10 years of performance without reapplication when properly applied.

7. Easy Application:
   Can be applied by brush, roller, or airless spray with a consistent finish.

8. High Coverage Efficiency:
   Delivers up to 50 sq. ft. per litre at 100 microns dry film thickness.

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Surface Preparation

Proper surface preparation is crucial for achieving optimal performance.

• For Steel Surfaces:
  Clean by shot blasting to remove rust, scale, and contaminants. Ensure a near-white metal finish (Sa 2½ grade).

• For Concrete Surfaces:
  Clean using high-pressure water jet (minimum 300 bar). If not available, wash with soap water and scrub with a wire brush. Allow the surface to dry before application.

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Application Procedure

1. Primer Application:
   Apply ALTIC Epoxy Primer as a base coat. Mix base and hardener in the recommended ratio and add ALTIC Thinner for Epoxy to adjust viscosity. Allow it to cure overnight.

2. First Coat:
   Prepare ALTIC Anticorrosive EP by mixing base + hardener + thinner in the prescribed ratio. Apply evenly using brush, roller, or airless spray.

3. Second Coat:
   After overnight curing, apply the second coat using the same mixing and application procedure.

4. Final Curing:
   Allow a full curing period of 48 hours for the coated surface to achieve optimal hardness and chemical resistance.

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Testing and Performance

ALTIC Anticorrosive EP has been tested under stringent industrial standards and field conditions:

• Scratch Hardness Test: No exposure of bare metal.
• Pressure Test (18 hrs): Passes without film damage.
• Condensation Test: No corrosion after prolonged exposure.
• Petroleum Solvent Test: No film degradation after immersion.
• UV Resistance: Excellent color and gloss retention.

Results confirm the coating’s capability to withstand corrosive, humid, and saline conditions over extended durations.

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Packaging and Storage

• Packaging: Supplied in two components — Base and Hardener.
• Storage: Store in a cool, dry, and well-ventilated area away from direct sunlight.
• Shelf Life: 12 months in sealed condition.

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Safety Precautions

• Ensure adequate ventilation during application.
• Use gloves, masks, and eye protection.
• Avoid contact with skin and eyes.
• Keep away from flames and high heat sources due to the 30°C flash point.

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Conclusion

ALTIC Anticorrosive Epoxy Coating by UGAM Technology represents a benchmark in industrial surface protection. Its unmatched combination of corrosion resistance, durability, and chemical stability has made it a preferred solution for structural steel and concrete exposed to extreme weather conditions.

The proven field performance — from bridges to large-scale industrial facilities — reaffirms ALTIC Paint’s legacy of innovation and reliability. When it comes to safeguarding infrastructure, ALTIC Anticorrosive EP provides the protection industries can trust for decades.